Ecochillers Case Study: Customized Package Unit for Foxconn El Salto
Ecochillers has recently completed a significant project, delivering a custom package unit to Foxconn El Salto, a leader in the electronics manufacturing industry. This collaboration highlights Ecochillers' commitment to providing high quality, efficient and customized HVAC solutions.
Project Summary
Foxconn El Salto required a reliable and efficient cooling solution to maintain optimal conditions in their sensitive manufacturing processes. Ecochillers rose to the challenge, designing and building a specialized unit that met all their needs and specifications.
Key Features of the Custom Package Unit
- Model: ECTPUA1200A464VVV
- Air Flow: 40,000 CFM
- Fan Pressure Drop: 2.5 in. wg.
- Fans: Ziehl Abegg with Variable Frequency Drives (VFD)
- Construction: Galvanized steel frame and exterior caps with electrostatic paint finish.
- Insulation: 3 inches thick for greater thermal efficiency
- Hardware: Allegis and EMKA plates and hinges for durability and safety
- Filters: Washable filters for easy maintenance
- Engines: Marathon engines known for their reliability and performance
- Evaporator: Coilmaster with copper tubes and aluminum fins for efficient heat transfer
- Condenser: Microchannel design for improved performance
- Refrigerant: R410A, an environmentally friendly option
- Compressor: Scroll compressor with frequency inverter for the lead compressor
- Control System: Carel Controls for precise and reliable operation
- Communication: Modbus with supervisor boss communication card via Ethernet for seamless integration
- Remote Monitoring: Bluetooth application for convenient remote monitoring
- Electrical Components: ABB motor and contactor guards for safety and reliability
Benefits for Foxconn El Salto
The customized package unit provided by Ecochillers offers several significant advantages:
- Efficiency and Performance: With Ziehl Abegg fans and Marathon motors, the unit offers consistent and efficient performance.
- Durability and Maintenance: Galvanized steel construction with electrostatic painting ensures longevity, while washable filters and robust hardware reduce maintenance efforts.
- Advanced Control and Monitoring: The Carel control system and Modbus communication allow for precise operation and easy integration with existing systems. Remote monitoring capability via a Bluetooth application adds an additional layer of convenience.
- Environmental Considerations: Using R410A refrigerant and a microchannel condenser, the unit is both effective and environmentally friendly.
This successful project demonstrates Ecochillers' expertise in developing customized HVAC solutions that meet the specific needs of industrial customers. The custom package unit for Foxconn El Salto is a testament to Ecochillers' dedication to quality, innovation and customer satisfaction.
